Falcon 9 — long exposure
OmniTek Composites

Composite structuresfor rocket structurescommercial aircraftcombat aircraftunmanned systemsanything that flies

Carbon fiber, fiberglass and aramid — built, repaired, inspected and taught by one set of hands.

Former students now build composites at 15 yrs in production · 14 yrs instructing
Boeing
Lockheed Martin
SpaceX
Anduril
Safran
Rocket Lab
Janicki Industries
Aerospace primesProduction and repair programs
Launch & defenseStructures, tooling, bonded repair
Placement record14 years of technicians on the floor

Placement history, not an endorsement or partnership.

Fifteen years building aerospace composites. Fourteen years teaching the technicians who build them now. Available directly, for the first time.

Where the work goes01 — 03
MQ-9 Reaper on the ramp
01
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Unmanned systems

Long-endurance airframes live or die on weight. Carbon booms, monocoque pods, molded props — light frames that stay stiff after the third hard landing.

Rocket launching at night
02
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Launch structures

Thin walls, high hoop stress, no second chances. Wound and hand-laid cylinders, sandwich fairings, bonded rings.

B-2 Spirit stealth bomber in flight
03
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Combat aircraft

Skins, spars, control surfaces and radomes. Low-observable airframes are composite almost end to end — and unforgiving about surface tolerance.

Manufacturing

Parts built to your drawing or developed from your loads — plus the tooling that makes the second one match the first.

Training

Fourteen years of curriculum, on-site or one-on-one. Technicians leave able to cut a kit, bag a part and defend it at inspection.

Consulting

Called in before the mold is cut, or after the scrap pile grows. Laminate design, failure investigation, repair schemes, shop setup.

Long exposure of a rocket launch at night
Flight hardware

If it flies, something on it was laid up by hand

Every laminate on this page started as dry fabric, a ply schedule and someone who knew the difference between a good part and a part that passes inspection.

Carbon fiber weave, close up
2x2 twill carbon
Materials

Three fiber systems. The judgment to pick one.

Every fiber fails differently, drapes differently and costs differently. Most of the parts that land on my bench started as the wrong material in the wrong place.

  • CarbonStiffness-to-weight — skins, spars, booms
  • FiberglassRadomes, isolation, tooling laminates
  • AramidImpact and containment, strike faces
  • CoreNomex & aluminium honeycomb, foam
Composite fabricator overhauling an aircraft control surface
Composite fabricator, aircraft control surface overhaul
About

Fifteen years making the part. Fourteen teaching the person who makes it next.

I'm [Your name], founder of OmniTek Composites. I came up on the floor in aerospace composite manufacturing — hand layup and prepreg, bonded repair, inspection and laminate design on production and repair programs where the paperwork mattered as much as the part.

For the last fourteen years I have taught that work to technicians entering the industry. Graduates are now on the floor at aerospace and defense manufacturers building the same structures you see on this page. OmniTek is where that instruction, and the shop work behind it, is available directly.

  • Industry15 years, aerospace composites
  • Instruction14 years, technician training
  • DisciplinesBuild · repair · inspect · design
  • MaterialsCarbon · fiberglass · aramid · honeycomb
  • Based inYour city, ST — travels for on-site work
How the work runs

From a drawing on your desk to a part someone signs for.

The same sequence whether it is one prototype or a short production run. You see the laminate before anything gets cut.

01Scope

What the part does, what it carries, how many, and by when. Drawings and photos if you have them.

02Laminate design

Ply schedule, orientations and drop-offs sized to the load case, reviewed with you before tooling.

03Tooling

Molds, mandrels and layup fixtures, printed or machined, so part two matches part one.

04Layup & cure

Kit cut, oriented, debulked, bagged and cured to a written schedule. Witness coupons run alongside.

05Inspect & hand off

Visual, tap and ultrasonic as the job requires, plus the report that travels with the part.

Who I work with

Shops that need parts, and shops that need people who can build them.

Aerospace & defense

Structures, bonded repair and inspection support for production and MRO programs, plus technician upskilling on site.

Startups & prototype shops

First articles, tooling and laminate design for teams building airframes before they have a composites department.

Repair stations

Repair scheme development, damage assessment and NDT training for crews that inherit somebody else's damage.

Schools & workforce programs

Curriculum build-out, practical exams and instructor coaching from fourteen years of putting graduates into aerospace jobs.

Capabilities

Everything from the fiber to the sign-off

Hand layup & prepreg
Bonded & scarf repair
Vacuum bagging
NDT — visual, tap, ultrasonic
Resin infusion
Laminate & ply schedule design
Oven & autoclave cure
Molds, mandrels, fixtures
Honeycomb core & closeouts
Composite 3D printing
15Years in production
14Years instructing
7Primes & defense manufacturers hiring graduates
Boeing 787 Dreamliner in flight
Boeing 787 — composite fuselage & wing
B-2 Spirit in flight
Low-observable airframe skins
Unmanned aircraft on the ramp
Unmanned airframes & booms
Carbon fiber weave
2x2 twill carbon prepreg
Boeing C-17 Globemaster III in flight
Ready when you are

Bring me the part that keeps failing.

Quotes, training dates and consulting scope all start with a description of the job. Every inquiry gets a personal answer.

Start a project
Contact

Tell me what you're building — or what keeps failing

hello@omnitekcomposites.com
Phone

(000) 000-0000

Based in

Your city, ST

Travel

On-site nationwide